500 series

Automatic machine with electrical adjustments

MITEC-T 500 series is the most complete of all, it allows electrical control in most of the procedures. Overlaps: The fabric stop edge is part of the upper assembly. Pocket / hem: Stop edges and pocket settings with electrical adjustments. Tunnel: The stop edge works from the top with electrical adjustment and makes this procedure possible.

STANDARD FEATURES:

  • Welding lenght available: 4, 5, 6, 8.4 or 12.4 meters (13 - 16.5 – 20 – 28 - 41 feet).
  • Welding width available: 6, 8, 10, 12, 19, 24 millimeters (1/4", 1/3", 3/8", 1/2", 3/4" or 1").
  • Side openings for improved access to the pocket welding area.
  • Control and programming of the following parameters:
    • Time-based heating and cooling.
    • Temperature monitoring (°C/°F).
    • Pre-heating function for consistent temperature and optimal weld quality.
    • Welding program storage.
    • Automated work sequences for multiple procedures within a single program.
  • Electrical rear stop edge for precise fabric positioning and accessory placement.
  • Front automatic stop edge for overlap welding (manual adjustment).
  • Quick-change welder system for reduced downtime.
  • Flexible welder range without transformer changes.
  • Air pressure 6 bar.
  • 400V, 3-phase + neutral + PE / 230V, 3-phase + PE.

Additional included features:

  • 10” color touchscreen for easy operation.
  • Smart RGB LED lighting for enhanced visibility and status indication.
  • Automatic pocket welding with electric adjustment for pocket height (25–90 mm)*.
  • Pneumatic cylinders with dual guides for enhanced stability.
  • Controlled slowdown welding bar.
  • Light curtains connected to a safety PLC (certified safety components).
  • Secure pneumatic control valve.
  • Operation controlled by foot switch.
  • Data acquisition system.

*Minimum pocket size may depend due to fabric grammage.

Included tools:

  • Magnets (2 units per meter of machine length).

 

- Feet and inch dimensions are approximate conversions from the metric system. Power cable and air supply are required but not included.

- Rear guide: Automated rear edge.

- Secure pneumatic control valve: In compliance with current machine safety regulations, all power supplies—both electrical and pneumatic—must be cut off when an emergency stop (E-STOP) or other safety element is activated. The machine is equipped with a safe pneumatic control valve that ensures this function is carried out reliably.

- Quick-change welder system: Access for making the change is easy. A clamp system also simplifies the process. A specific procedure must be followed, which is explained in the manual. The change requires two people with maintenance experience, some tools, and adjustments and tests after completion.

- Flexible welder range: For working with different welders widths it is not necessary to change the transformer (this could change a little the effective welding power (Kw/cm^2)).

- Built for Safety & Compliance: Machines adhere to CE safety standards, ensuring reliability and operator protection. Machines over 6 meters include a central assembly for added structural strength.


  • Tape roll holder (for non-thermowelded fabrics) (available in 10, 20, 25 mm).
  • Electrical front stop edge for improved accuracy (>6m under review).
  • Open guide function on electrical rear stop edge (includes one simple guide).
  • Open guide function on electrical front stop edge (includes one simple guide) (electrical front stop edge option needed).
  • Additional zipper or other guides: Single slot for standard applications (>6m under review).
  • Additional zipper or other guides: Double slot for enhanced flexibility (>6m under review).
  • Pocket size expansion (up to 150 mm)(>6m under review).
  • Flat hem welding with a 19 mm or 25 mm horizontal welder (>6m under review). ***
  • Barcode reader.
  • Electronic pressure control system** for automatic pressure adjustments throughout the welding cycle.
  • Extended side with safety mat for lateral operations.
  • Free central operation area (available for machines over 6 meters).
  • Remote assistance via LAN for after sales support and WIFI antenna for remote screen.

Spare parts:

  • Customized guides (available under review).
  • Additional welding bars in different widths (available in 4, 5 or 6 meters).

*The electronic positioning system enables precise fabric adjustments using offsets.

**The electronic pressure control system provides real-time pressure monitoring and automatic adjustments throughout the welding process.

***The welding length is less than the nominal (nominal - 0.25m). For example, in the 6 meter welder the welding length will be approximately 5.75 meters.

****Machine without electrical power cable.


MITEC-T offers a diverse range of under request options like:

  • Customized front and rear trays to support rolls.
  • Double pocket welding (horizontal welder option needed).
  • Custom engineering solutions.

*These options and other specific requirements to be studied in each case individually and under MITEC-T technical approval.