Automatic machine with manual adjustments
MITEC-T 300 series offers a lot of possibilities to work. An automatic impulse welding machine with the ability to do overlaps, pockets and zippers (automatic process with manual adjustments).
STANDARD FEATURES:
- Welding length available: 2, 4, 5 or 6 meters (6.5 - 13 – 16.5 – 20 feet).
- Welding width available: 6, 8, 10, 12, 19 o 24 millimeters (1/4", 1/3", 3/8", 1/2", 3/4" or 1").
- Front and rear trays to support rolls.
- Control and programming of the following paramters:
- Time based heating and cooling.
- Temperature monitoring (°C/°F).
- Pre-heating function for consistent temperature and optimal weld quality.
- Welding program storage.
- Integrated stop edges:
- Front automatic stop edge for overlaps.
- Rear stop edge integrated.
- Quick-change welder system for reduced downtime.
- Flexible welder range without transformer changes.
- Air pressure 6 bar.
- 400V, 3-phase + neutral + PE / 230V, 3-phase + PE.
Additional included features:
- 7” color touchscreen for easy operation.
- LED lighting (solid white).
- Automatic pocket processing with manual height adjustment (18–80 mm) *.
- Light curtains connected to a safety PLC (certified safety components).
- Secure pneumatic control valve.
- Controlled slowdown welding bar.
- Operation controlled by foot switch.
- Data acquisition system.
*Minimum pocket size may depend due to fabric grammage.
Included tools:
- Magnets (2 units per meter of machine length).
- Stop edge (necessary to make pockets and fix manual guides).
- Feet and inch dimensions are approximate conversions from the metric system. Power cable and air supply are required but not included.
- Rear guide: To do pockets and to fix manual guides.
- Secure pneumatic control valve: In compliance with current machine safety regulations, all power supplies—both electrical and pneumatic—must be cut off when an emergency stop(E-STOP) or other safety element is activated. The machine is equipped with a safe pneumatic control valve that ensures this function is carried out reliably.
- Quick-change welder system: Access for making the change is easy. A clamp system also simplifies the process. A specific procedure must be followed, which is explained in the manual. The change requires two people with maintenance experience, some tools, and adjustments and tests after completion.
- Flexible welder range: For working with different welders widths it is not necessary to change the transformer (this could change a little the effective welding power (Kw/cm^2)).
- Built for Safety & Compliance: Machines adhere to CE safety standards, ensuring reliability and operator protection.
- Tape roll holder (for non-thermowelded fabrics) (available in 10, 20, 25 mm).
- Motorized pocket positioning* with electronic position adjustments.
- Barcode reader.
- Electronic pressure control system** for real-time pressure adjustments.
- Remote assistance via LAN for after-sales support and WIFI antenna for remote screen.
- Rear-mounted HMI screen (instead of front).
- Rear control buttons for backside operation.
Spare parts:
- Customized guides (available under review).
- Additional welding bars in different widths (available in 2, 4, 5 or 6 meters).
*Motorized pocket positioning enables precise fabric adjustments with electronic offsets.
**The electronic pressure control system automatically adjusts machine pressure during the welding cycle and provides real-time pressure data.
***Machine without electrical power cable.
MITEC-T offers a diverse range of under request options like:
- Customized front and rear trays to support rolls.
- Extended side safety mat (for lateral operations).
- Custom engineering solutions.
*These options and other specific requirements to be studied in each case individually and under MITEC-T technical approval.